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A team from Morgan Technical Ceramics, based at Stourport, UK, has used the high precision X-Ray Diffraction (XRD) facilities at Diamond to complete groundbreaking research to further their understanding on the firing behaviour of Alumina ceramics at the critical point of sintering. The research marks the first time in the company’s history that real-time analysis has been completed through the sintering temperature range for ceramic materials.

The research was conducted during 2024 over two beamtime sessions; the first of which was carried out on beamline I11 with the support of Dr Bob Oscroft, Technical Manager at Morgan Technical Ceramics and Dr Yi Cui, Senior Materials Engineer at Morgan Technical Ceramics. The team used diffractometer equipment in the sessions gathers data at an accelerated rate, with 30 minutes beam time providing the equivalent of one month’s acquisition time on other XRD machines.

The purpose of the research was to see what phases are formed through the sintering temperature range of a grade of their Alumina ceramics, with the aim of understanding the sintering behaviour in relation to temperature. The research findings will enable Morgan to optimise their processes, without compromising the material performance.

The results have uncovered a new phase which appears during the sintering process, and this has underpinned our understanding of the firing temperature limit which has to be applied to this material.

Dr Yi Cui, Senior Materials Engineer at Morgan Technical Ceramics

We are pleased to supported Morgan in this groundbreaking research.  The speed and quality of data on I11 beamline enables us to capture important changes in real time. This collaboration exemplifies the potential applications of our facilities, analytical services and expertise to help industry to optimise their processes without compromising material performance.

Dr Leigh Connor, Senior Industrial Liaison Scientist at Diamond

Morgan’s research was made possible thanks to UK Research and Innovation (UKRI) Government funding. Morgan applied for funding directly from UKRI's Science and Technology Facilities Council in partnership with the Industrial Liaison team at Diamond.

This project with Morgan perfectly illustrates the kind of work STFC’s Industry Impact Fund supports. Through the fund, we give companies like Morgan access to powerful analytical techniques and world-class facilities, including those at Diamond Light Source. We’re delighted with the project’s outcomes and the impact it has delivered for Morgan.

Dr Ric Allott, Director of Business Development and Incubation, Science and Technology Facilities Council

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